PRODUCT AND PROCESS CHANGE NOTIFICATION - MASTER FORMAT ********************************************************************** NOTIFICATION #: 3425 ISSUE DATE: 11-Feb-1998 EFFECT DATE: 23-May-1998 ISSUING DIVISION:EKB TITLE: 68336/68376 NON-MCR ASSEMBLY QUALIFICATION IN KLM AFFECTED CHANGE CATEGORIES Assembly Process AFFECTED PRODUCT DIVISIONS ADVANCED VEHICLE SYS DIV (JB) ADDITIONAL RELIABILITY DATA: Available REFERENCE:DOUGLAS BELL USERID:TENG56 PHONE: 01355 565828 SAMPLES: Contact Below REFERENCE:MARK O'DONNELL USERID:R37411 PHONE: 01355 566520 NOTIFICATION DATA REFERENCE:MARK O'DONNELL USERID:R37411 PHONE: 01355 566520 ********************************************************************** DISCLAIMER: Motorola will consider this change approved unless specific conditions of acceptance are provided in writing within 30 days of receipt of this notice. To do so, contact your local Motorola sales office. DESCRIPTION AND PURPOSE ----------------------- Assembly of the 68336 and 68376 families will be converted to Non-MCR Assembly in Kuala Lumpur, Malaysia, Motorola Assembly site. This will also reduce the cycle time of the assembly process. The plating chemistry used will change to Lea Ronal High Speed plating and reducing cycle time. There will be no change in the form, fit or function of the devices. QUALIFICATION PLAN ------------------ 68336/68376 Non-MCR Assembly Qualification Plan Assembly site : KLM Qualification site : KLM Date : 23/1/98 Test name Sample size Number per lot of lots --------------------------------------------------------------- All qualification parts submitted for testing 4 Comments: Standard production flow --------------------------------------------------------------- Precondition All 4 Comments: Class one precondition, as per spec 12MRM94747A (10 cycles temp cycle, 24 hours bake @ 125oC followed by 168 hours 85oC/85% RH) Three times reflow, then electrical test at room and visual inspection. --------------------------------------------------------------- Autoclave 80 4 Comments; 240 hours of unbiased autoclave. Electrical testing at room temp. Test condition: 240 hours @ 121C, 100% humidity and 15 PSIG. --------------------------------------------------------------- Temperature cycling 80 4 Comments: -65oC to +150oC, 500 cycles. Electrical testing at room and hot temp. --------------------------------------------------------------- HTOL 80 4 Comments: 125oC, 504/1008 hours. Electrical testing at room and hot temp. --------------------------------------------------------------- External visual 200 4 Comments: Accept on 0 rejects. Spec 9116A --------------------------------------------------------------- Physical Dimensions per case outline 10 4 Comments: Perform read and record. Must include coplanarity data. Cp and Cpk calculations on critical dimensions. --------------------------------------------------------------- Wire pull strength 80 wires/unit, 5 units/lot 4 Comments: Perform after 500 cycles temp cycling. 40 bond pull, 40 ball shear --------------------------------------------------------------- Solderability 15 4 Steam age for 8 hours. Solder dipping settings: 215oC +/- 3oC, 3s +/- 0.3s --------------------------------------------------------------- C-SAM inspection - before precond. 10 4 - after precond. 10 4 - after 500 temp cycle 10 4 Comments: Inspect and record amount of delamination top and bottom of packages. --------------------------------------------------------------- NOTE: 4 lots will be made of at least 600 units/lot. 3 lots will be Non-MCR assembled using Lea Ronel chemistry, and will be 2 x 68336 and 1 x 68376 (or 1 x 68336 and 2 x 68376). 1 lot will be a control lot, using the current chemistry, and will be MCR assembled (68336 or 68376). RELIABILITY DATA SUMMARY ------------------------ NO MCR EPIC KLM PACKAGE QUALIFICATION RESULTS SAMPLE SIZE NUMBER TEST NAME PER LOT OF LOTS LOT NUMBER COMMENTS (Control Lot) --------------------------------------------------------------- Pre-qual All Qual 3+1 AOQUAL211B Pass Complete Elec Test Parts sub. for testing AOOUAL112B Pass Complete AOQUAL112D Pass Complete (AOQUAL211X) Pass Complete Precondition 0/160 3+1 AOQUAL211B Pass Complete 0/160 AOQUAL112B Pass Complete 0/160 AOQUAL112D Pass Complete 0/160 (AOQUAL211X) Pass Complete Autoclave 0/80 3+1 AOQUAL211B Pass Complete 0/80 AOQUAL112B Pass Complete 0/80 AOQUAL112D Pass Complete 0/80 (AOOUAL211X) Pass Complete Temperature Cycling 0/80 3+1 AOQUAL211B Pass Complete 0/80 AOQUAL112B Pass Complete 0/80 AOQUAL112D Pass Complete 0/80 (AOQUAL211X) Pass Complete External Visual 0/200 ALL AOQUAL211B Pass Complete 0/200 AOQUAL112B Pass Complete 0/200 AOQUAL112D Pass Complete Physical Dimensions 0/10 3 AOQUAL211B Pass Complete per case outline 0/10 AOQUAL112B Pass Complete 0/10 AOQUAL112D Pass Complete Wire Pull strength 10 wires/unit 1 1 Pass Complete Please see Characterization report Solderability 0/20 3+1 AOQUAL211B Pass Complete Please see Characterization report AOQUAL112B Pass Complete AOQUAL112D Pass Complete (AOQUAL211X) Pass Complete ELECTRICAL CHARACTERISTIC SUMMARY --------------------------------- NA CHANGED PART IDENTIFICATION --------------------------- NA AFFECTED DEVICES ---------------- SC416652GMFT20 SC416658CFT16 XC68336GMFT20 XC68336GVFT16 ZC416660MFT20 XC439505MFT20 PC439601MFT20 XC439507VFT20 XC68376BGMFT20 XC439507MFT20 SPXC68336GMFT20 XC68336GMFT20B1 SC416652GMFT20T SPXC68376BGMFT20 XC4166580F70K SPMC68336ACFT20 SPMC68336AMFT20 SPMC68336AVFT20 SPMC68336GCFT20 SPMC68336GMFT20 SPMC68336GVFT20 XC439507VFT25 XC439612VFT25 ZC439505MFT20 ZC439505MFT20T ZC439507MFT20 ZC439507VFT20 ZC439507VFT20T MC68336ACFT20 MC68336ACFT20B1 MC68336AMFT20 MC68336AMFT20B1 MC68336AVFT20 MC68336AVFT20B1 MC68336GCFT20 MC68336GCFT20B1 MC68336GMFT20 MC68336GMFT20B1 MC68336GVFT20 MC68336GVFT20B1 ZC439508VFT20 XC439616CFT16 XC68336GVFT25 MC68376BACFT20 MC68376BACFT20B1 MC68376BAMFT20 MC68376BAMFT20B1 MC68376BAVFT20 MC68376BAVFT20B1 MC68376BGCFT20 MC68376BGCFT20B1 MC68376BGMFT20 MC68376BGMFT20B1 MC68376BGVFT20 MC68376BGVFT20B1 SPMC68376BACFT20 SPMC68376BAMFT20 SPMC68376BAVFT20 SPMC68376BGCFT20 SPMC68376BGMFT20 SPMC68376BGVFT20 ZC439612MFT20 ZC439612VFT20 ZC439615MFT20 ZC439615VFT20 ZC439616CFT16 ZC439628MFT20 XC439628VFT25 ZC439628VFT20 XC68336AVFT25 XC68336AVFT25B1 XC68336GVFT25B1 ZC439505CFT16 SC416658CFT16T ZC439508VFT25 SC439516MFT20 XC439615VFT25 MC439507VFT25 MC68336AVFT25 MC68336AVFT25B1 MC68336GVFT25 MC68336GVFT25B1 SPMC68336AVFT25 SPMC68336GVFT25 ZC439612VFT25 ZC439615VFT25 ZC439628VFT25 ZC439511VFT20 SC439517MFT20 ZC439510MFT20